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Selective Laser Sintering Materials

DuraForm PA (Polyamide)

DuraForm PA material is ideal for parts with superior surface quality, fine details and functional features such as living hinges and snap-fit connections. Plus DuraForm PA material can be used for modeling and testing surgical devices and can be sterilized with an autoclave. This SLS material is by far the most common material used in SLS; parts have good long term stability, offering resistance to most chemicals. It is harmless to the environment and safe to use with foodstuff. Complexity is irrelevant and the material delivers the impact strength and durability required for functional testing. Tensile and flexural strength combine to make tough prototypes, with the flex associated with many production thermoplastics. The material is non-hygroscopic, thereby negating the requirement to seal the surface on components being used with liquids.

GF (Glass-filled) Nylon

DuraForm GF Nylon material's increased stiffness, heat resistance and mechanical integrity make it perfect material for extreme testing conditions, e.g. DuraForm connector with snap fits, hinges and locking cams recently withstood temperature up to 100°C and an electrical charge of 460 Amps. This SLS material provides greater rigidity hence the glass-filled blend is perfect when prototyping rigid parts intended for production in advanced engineered thermoplastics, and is the right choice for functional testing. Form, fit and functional testing can now be completed without sacrifice. The filler is glass bead and not fiber. Hence the part predominantly increases in stiffness but not strength Material is non-hygroscopic, thereby negating the requirement to seal the surface on components being used with liquids.

Benefits

Durable parts without tooling
Heat and chemical resistant, Machinable, weldable and has excellent surface quality
High feature definition and detail, High durability and stability


CastForm PS (Polystyrene)

This is a Polystyrene material which can be used as a sacrificial master for investment casting purposes. The CAD design’s tooling is manufactured directly in this material and the component then treated sacrificially comparable to wax in investment casting. For complex or short lead-time items, this can offer significant speed and cost savings. Subsequent work has highlighted how well this material functions as a master pattern for Vacuum Casting as an alternative to Stereolithography.

Benefits

•Produce complex investment casting patterns - directly from CAD files, without tooling
•CastForm PS materials are low density (45% dense) and compatible with autoclaves, low-temperature furnaces, vacuum plaster casting methods.
•CastForm material's low ash content (<0.02%) makes it ideal for patterns for casting reactive metals such as titanium, aluminum, magnesium and zinc.
• Direct from CAD file to pattern - no tooling or machining required.
•Quick and easy pattern removal, low density and ash contents.
•Compatible with standard foundry practices

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